Senior Process Engineer - Pilot Plant

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The University of Newcastle Research Associates Limited (TUNRA) is a subsidiary (Controlled Entity) of the University of Newcastle.
TUNRA has a long history of service excellence and industry engagement, delivering a range of services to customers both in Australia and overseas since its establishment in 1969.
The strength of the TUNRA operating model has been in its ability to engage directly with industry and government to provide research services.
MCi Carbon is an Australian based global clean tech shaping the new circular economy by re-imaging carbon.
Together the two companies have been working on research and scale up of mineral carbonation technology at the University of Newcastle (UON) for over 11 years.
As part of this collaboration, a mineral carbonation pilot plant facility is in operation at the Newcastle Institute of Energy and Resources (NIER) at the UON Callaghan campus.
We are seeking a dedicated and experienced Senior Process Engineer to join our team.
This position offers a diverse and dynamic work environment, where you will play a crucial role in operating MCi's mineral carbonation pilot plant.
About The Role The Senior Process Engineer will be responsible for leading the day-to-day operations of MCi's pilot plant reactors, ensuring optimal performance and alignment with both internal and external work programs.
In addition to overseeing operation and maintenance, this role will require significant engagement with commercialization efforts, focusing on process improvements and their effective implementation.
The Senior Process Engineer will also lead and mentor junior engineering staff, fostering professional growth and ensuring smooth knowledge transfer within the team.
Qualifications & experience Degree in Chemical Engineering or degree in Science, majoring in Chemistry or Material Science.Strong commitment to Safe Work & OHS Understanding.At least 5–7 years of progressive experience in plant operations, process engineering, or related industrial settings.Demonstrated success in scaling up processes from pilot to commercial scale.Proven track record of collaboration with cross-functional teams, including R&D, engineering, and commercial/marketing.Deep understanding of chemical engineering principles, including reaction engineering, heat/mass transfer, and process optimization.Proficiency in analyzing pilot plant data to inform process improvements, troubleshooting, and scalability.Experience with process simulation and modelling tools (e.g., Aspen Plus, HYSYS) is a plus.Strong communication and presentation skills, with the ability to convey complex technical information clearly.Demonstrated leadership, problem-solving, and decision-making abilities.Effective stakeholder management, both internally and externally.Tasks & responsibilities Oversee the safe, efficient, and compliant operation of MCi's pilot plant reactors.Monitor and optimize equipment performance to meet R&D and commercial deliverables.Troubleshoot operational issues, implement corrective actions, and document outcomes.Identify, evaluate, and drive process improvements to enhance pilot plant productivity and performance.Collaborate with vendors and internal stakeholders to ensure modifications and enhancements are aligned with MCi's strategic goals.Develop and manage implementation plans for new equipment or technology upgrades.Work closely with the Business Development and Commercial teams to translate pilot-scale data into commercially viable processes.Provide technical expertise during technology scale-up, ensuring a seamless transition from pilot to full-scale operations.Contribute to market-facing technical documentation, presentations, and stakeholder meetings.Serve as a subject matter expert, particularly in chemical engineering concepts related to pilot plant operations.Support the company's technology scale-up efforts including assisting programs on the Myrtle industrial demonstration plant.Advise cross-functional teams on process design, system integration, and optimization strategies.Continuously evaluate and adopt industry best practices to maintain MCi's competitive edge.Communicate operational outcomes, equipment performance updates, and improvement proposals to both internal teams and external partners.Foster collaborative relationships with academic, industry, and government stakeholders involved in R&D and commercialization efforts.Directly supervise and mentor junior engineers and technicians, providing coaching, feedback, and development opportunities.Promote a collaborative, safe, and inclusive work environment that encourages innovation and continuous learning.The individual in this position will work as part of the company's R&D team and be actively involved in the development of new technologies to safely convert industrial CO2 emissions into solid bulk materials used in new low-carbon products for construction, industrial and consumer markets.
The salary package will be discussed with the successful candidate based on experience.
How to Apply If you are passionate about safety and looking for a challenging and rewarding role, we would love to hear from you.
Please submit your resume and a cover letter detailing your experience and suitability for the role directly through the SEEK portal.
Applications close on 05/02/2025.
To be eligible for employment you must be in Australia on a visa with work rights or be an Australian citizen or permanent resident.
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